Design and Optimization of Circular Magnetic Structures for Lumped Inductive Power Transfer Systems

A solution that enables safe, efficient, and convenient overnight recharging of electric vehicles is needed. Inductive power transfer (IPT) is capable of meeting these needs, however, the main limiting factor is the performance of the magnetic structures (termed power pads) that help transfer power efficiently. These should transfer 2-5 kW with a large air gap and have good tolerance to misalignment. Durability, low weight, and cost efficiency are also critical. 3-D finite-element analysis modeling is used to optimize circular power pads. This technique is viable, since measured and simulated results differ by 10% at most. A sample of power pads was considered in this work, and key design parameters were…