Six decades of the Hall–Petch effect – a survey of grain-size strengthening studies on pure metals

Refining a metal’s grain size can result in dramatic increases in strength, and the magnitude of this strengthening increment can be estimated using the Hall–Petch equation. Since the Hall–Petch equation was proposed, there have been many experimental studies supporting its applicability to pure metals, intermetallics and multi-phase alloys. In this article, we gather the grain-size strengthening data from the Hall–Petch studies on pure metals and use this aggregated data to calculate best estimates of these metals’ Hall–Petch parameters. We also use this aggregated data to re-evaluate the various models developed to physically support the Hall–Petch scaling.

• NS
  National Science Foundation

  Awards: 1332789, CMMI-1332789
• DO
  Division of Civil, Mechanical and Manufacturing Innovation

  Award: 1332789
• AR
  Army Research Office

  Awards: W911NF-14-1, W911NF-14-1-0539, W911NF